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Advanced Services

irts-global > Services > Advanced Services

ADVANCED SERVICES

  • In-Service Robotic Surface preparation and Coating
  • Acoustic Emission Testing
  • Guided Wave Ultrasonic Testing
  • Phased Array Ultrasonic Testing

In-Service Robotic Surface preparation and Coating

This method uses closed loop high pressure water jet of 65000psi and Re-use the
water through a separator.

Advantages:

  • No Scaffolding
  • Un-manned process
  • Reduces Health Hazards and high on Safety
  • Less time consuming
  • Cost effective
  • No Sandblasting

 

IRTS Robotic tank wall surface prep.

Innovative Technology

  • Remote operated system
  • Controlled by a single operator
  • Distances up to 250 ft.
  • Capable of traveling horizontally, vertically, and inverted.

Applications :

  • Coned Roofs
  • Floating Roofs
  • Floors
  • External shells
  • Internal shells
  • Spheres

Acoustic Emission Testing

Acoustic emission testing (AET) is a powerful screening technique that provides real time, 100% volumetric monitoring of in-service equipment.AET uses innovative equipment to spot the acoustic signals produced within material that is under stress. Software analyzes the collected signals and identifies the location and strictness of any structural defects found, such as:

  • Corrosion.
  • Cracking.
  • Embrittlement.

Effective Screening

AET is unique within NDT techniques in dealing with dynamic processes, or changes, in a material. Because only active features, like crack growth, are highlighted, AET allows you differentiate between developing and stagnant defects.
The result will let you monitor how different processes or changes in load, pressure, or how temperature affect your components.

Dynamic Processes

AET is unique within NDT techniques in dealing with dynamic processes, or changes, in a material. Because only active features, like crack growth, are highlighted, AET allows you differentiate between developing and stagnant defects.
The result will let you monitor how different processes or changes in load, pressure, or how temperature affect your components.

Minimum Disruption

With AET, equipment can be inspected on-line. Since AET can be used with temperatures as high as 1475°F (800°C), it is an excellent means for inspecting insulated components and for use during cool-downs and start-ups.

Background Noise

Background noise is an problem when collecting acoustic emissions. Our tools include software, sensors, and preamplifiers designed to help remove unwanted signals. However, in some cases background noise may make AET unusable.

Wide Range of Application

AET is suitable for both on-stream monitoring and remote long term monitoring. It can be applied to:

  • Horton spheres and legs
  • Nuclear reactors and piping
  • Tube trailers
  • Fiberglass reinforced plastic tanks and piping
  • Offshore platform monitoring
  • Above ground storage tanks
  • Pressure containment vessels, including columns, bullets, and cat crackers
  • Railroad tank cars
  • Bridge critical members monitoring
  • Pre- and post-stressed concrete beams
  • High-energy seam-welded piping systems in power plants

Guided Wave Ultrasonic Testing

Guided wave ultrasonic testing (GWUT), also known as long range ultrasonic testing (LRUT), is a screening tool for rapidly testing long lengths of pipe from a single inspection point.
GWUT provides 100% coverage of the pipe wall without having to get rid of insulation or coating. It quickly identifies areas of corrosion or erosion that may then undergo more detailed inspections using other NDT techniques, such as radiography or 3D structured light.

Effective Screening Tool

Guided wave ultrasonic testing (GWUT), also known as long range ultrasonic testing (LRUT), is a screening tool for rapidly testing long lengths of pipe from a single inspection point.
GWUT provides 100% coverage of the pipe wall without having to remove insulation or coating. It quickly identifies areas of corrosion or erosion that may then undergo more detailed inspections using other NDT techniques, such as radiography or 3D structured light.

Inspect Difficult to Access Systems

GWUT can inspect systems that can’t be accessed easily, such as:

  • River or bridge pipeline crossings
  • Insulated pipe in refineries
  • Cased road or railway crossings
  • Offshore pipeline risers
  • Tank dyke pipeline crossings
  • Loading lines and associated pipe work
  • Above ground or buried flow lines.

IRTS’s GWUT inspections of cased road or railway crossings meet US DOT inspection requirements.

Phased Array Ultrasonic Testing

Phased array ultrasonic testing produces real-time sectorial scans (S-Scans) that provide a complete volumetric examination from a single inspection point. Phased array equipment can spot defects regardless of their orientation to the transducer.
Phased array ultrasonic testing can be used for:

  • Crack detection
  • Thickness measurements
  • Inspection of welds
  • Corrosion inspection

Complete View from One Point

Phased array ultrasonic testing produces real-time sectorial scans (S-Scans) that provide a complete volumetric examination from a single inspection point. Phased array equipment can spot defects regardless of their orientation to the transducer. Specialized software improves signal-to-noise ratio to ensure accurate data.
Phased array ultrasonic testing can be used for:
  • Crack detection
  • Thickness measurements
  • Inspection of welds
  • Corrosion inspection

Operational Location

IRTS operates across Asia, Middle East and Gulf Cooperation Council (GCC) countries.

    • Advanced Services
    • Corrosion Services
    • IN Service Tank Robotic Inspections
    • Non-destructive Testing
    • Pipeline Integrity
    • Shutdowns And Turnarounds
    • HSE – HEALTH, SAFETY, AND ENVIRONMENT
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    Company Brochure
    4 mb, PDF
    Company Profile
    1.3 mb, PDF
  • IRTS ACOUSTIC EMISSION TANK FLOOR TESTING WORK PROCEDURE
    IRTS NDT-IN SERVICE-CORROSION MAPPING PROCEDURE
  • About Us



    International Robotic Tank Solutions (IRTS) - one of the fast-growing companies in the field of In-service Robotic Tank Inspections.

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